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This VRSF kit replaces the overworked factory intercooler on the N54-powered E60 535i and 535xi with a...
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This VRSF kit replaces the overworked factory intercooler on the N54-powered E60 535i and 535xi with a far larger bar-and-plate front mount. It is offered in three sizes, from a 5-inch core for tuned stock-turbo cars to a 7.5-inch race core for big-turbo builds, and every version comes with E60-specific couplers and clamps.
What It Does
The N54 responds strongly to a tune, but the small factory intercooler cannot keep up with the extra boost. It heat soaks after a gear or two, intake temperatures rise, and the DME pulls timing. A VRSF core holds intake temperatures down pull after pull, so the car makes consistent power and has more margin against knock on hot days and long highway runs.
Choosing a Core
The 5-inch Performance HD core is rated to about 550 whp and is the best value for a tuned car on stock turbos. The 7.5-inch Competition HD is rated to about 850 whp, and the 7.5-inch Race HD is rated to about 1,100 whp for upgraded turbos and E85.
Materials and Construction
All three cores use staggered, offset high-density fins and cast aluminum end tanks. Tabs keep the factory fan shroud in place, and extra mounting hardware adds support. Each intercooler is hand finished and pressure tested before shipping.
Features
- Three bar-and-plate core sizes
- Cast aluminum end tanks
- E60-specific molded couplers
- Stainless steel T-bolt clamps
- Keeps the factory fan shroud
- Install in about 2.5 hours
- VRSF lifetime warranty and No Hassle fitment guarantee
What Is Included
- VRSF front mount intercooler in the size you choose
- Custom molded couplers for the E60
- Stainless steel T-bolt clamps
- Mounting hardware
Required Parts
- None. The kit includes everything needed to replace the factory intercooler.
Specs
- Part numbers: 10903070 (5in Performance HD), 10903040 (7.5in Competition HD), 10903050 (7.5in Race HD)
- Brand: VRSF
- Core: aluminum bar and plate
- End tanks: cast aluminum
- Rated power: about 550 / 850 / 1,100 whp
- Shipping dimensions: 33 x 16 x 15 in (84 x 41 x 38 cm) for the 5in core; 32 x 15 x 16 in (81 x 38 x 41 cm) for the 7.5in Competition core; 34 x 16 x 16 in (86 x 41 x 41 cm) for the 7.5in Race core
- Shipping weight: 30 lb (13.6 kg) for the 5in core; 30 lb (13.6 kg) for the 7.5in Competition core; 45 lb (20.4 kg) for the 7.5in Race core
Fitment Notes
- The 5in core may need minor trimming of the black plastic shroud and relocation of the auxiliary coolers.
- Both 7.5in cores need the black plastic shroud trimmed. The bumper never needs trimming.
- Fits left- and right-hand-drive cars.
- See more in our VRSF intercoolers collection.
| Year | Make | Model | Chassis | Engine |
|---|---|---|---|---|
| 2008-2010 | BMW | 535i / 535xi Sedan | E60 | 3.0L Twin-Turbo I6 (N54) |
If you have any fitment questions, please feel free to reach out to our team via the contact methods below. If you are contacting us for any order status updates, please give us a call, or email us. We are a lean operation bringing you the best shopping experience possible. We are working on your orders as quickly as we can. We thank you for your patience.
- Call:
- Please reach out to us at (310) 231-0292 for sales inquiries if you are in the United States, Canada, Mexico.
- Email:
- For more in-depth product questions, fitment questions, product inquiries please email our performance specialists at online@autotalent.com.
- All other inquiries:
- Please direct your inquiries to the chat functionality on our website.
Returns Policy
If a product is ordered and not wanted, the UNUSED item can be returned for a 25% restocking fee unless otherwise specified. In some cases, we may offer the ability to return the item to us for a lesser restocking fee and then keep the balance as a store credit. To return an item, it must be in brand new condition with original packaging.
We cannot accept a return on special ordered or custom items.
Shipping is non refundable in either direction unless approved by AutoTalent. All items wanting to be return MUST be reported within 30 days of the original invoice date. No items will be returnable after 30 days. All products shipped from the AutoTalent facility are shipped via FedEx, USPS, or USPS. Some packages shipped from the manufacturer may or may not require signatures for package release.
Special Order Items
Some items may be special order specifically for the customer’s vehicle. These items generally require a deposit or paid in full. Once this deposit amount is notified to the customer and they agree to order the special order item, the deposit becomes non-refundable. These special order items cannot be returned or resold. Cancellations are not allowed on special order parts.
AutoTalent DOES NOT REFUND SHIPPING CHARGES. If you modify, install, or alter the item in any form, we cannot accept it as a return. We will not cover any expenses related to the product or installation, and you may be required to purchase a replacement.
** All cancellations that are requested that are NOT due to items not being in stock or delayed by the manufacturer are subject to a 5% processing fee. When you place an order with us we pay credit card fees that are NOT returned back to us. We will absorb these fees if we do not have the item in stock OR if you agree to the original ETA and that ETA is NOT met. If you decide to cancel for any other reason you will not receive this 5% fee back
Shipping
We can ship to virtually any address in the world. Note that there are restrictions on some products, and some products cannot be shipped to international destinations.
When you place an order, we will estimate shipping and delivery dates for you based on the availability of your items and the shipping options you choose. Depending on the shipping provider you choose, shipping date estimates may appear on the shipping quotes page.
Please also note that the shipping rates for many items we sell are weight-based.
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